Puppeteer

Author Topic: Petter PH1 rebuild  (Read 4752 times)

puzzled look

  • Newbie
  • *
  • Posts: 1
    • View Profile
Petter PH1 rebuild
« on: March 19, 2026, 04:03:21 PM »
Hi All.

I’ve a Petter PH1 which ran perfectly for a number of years in my dumper truck. Unfortunately a short period of this was with no oil as it all leaked out! I refilled it and it chugged away quite happily however I noticed that it was quite down on power from how it normally ran.
Now that I’ve finished all the work that I need the dumper for I’ve decided to remove the engine with a view to rebuilding it.
I have experience with small 2 and 4 stroke engines however I’ve never been near a diesel.
Could any one point me in the right direction for information how how to go about this. I’ve downloaded the manual for it and trawled YouTube for videos but can’t find much of use so far.
I would also like to fit an electric start to it so need to source a ring gear for the fly wheel if anyone can point me in the right direction?
Many thanks

AdeV

  • Administrator
  • Hero Member
  • *****
  • Posts: 751
    • View Profile
Re: Petter PH1 rebuild
« Reply #1 on: March 27, 2026, 10:19:41 AM »
At a guess, it's knackered it's big-end (and maybe little-end) bearings having run with no oil. In that respect, it's going to be exactly the same as the petrol engines you're used to. I'm not familiar with the PH1 (the only Petter I've ever owned was a PAZ1), but there should be some easy way to access the crank bearing. The little end will presumably require the barrel to be removed to extract the piston out of the top. You'll also want to check the rings & bore for excessive wear. So far, all the same.

The main difference with a diesel will be bleeding the fuel system after you've replaced the bearings: Any air bubbles in the system will stop it running.... But I'd recommend doing all the bearings first. I'm guessing that the "down on power" is due to excess friction due to buggered bearings. Assuming it didn't stop itself due to lack of oil, it's unlikely you've terminally damaged it, I suspect.

WRT ring gears: I added a flex plate from an old automatic engine to the generator head on my Lister CS setup. The PH has a smaller flywheel though, so I'd say drill & tap the flywheel to accept a flex plate (there should be a billion of them in any nearby scrap yard), then figure out a way to hold a 12v starter motor in the correct place. However.... that's based on not knowing how your dumper connects to the engine: If it's got a bell housing that covers the flywheel, then you might need to do something different... There may even be a kit for your specific dumper/engine setup?
« Last Edit: March 27, 2026, 10:23:34 AM by AdeV »
Cheers!
Ade.
--------------
1x Lister CS Start-o-Matic (complete-ish, runs)