When I first saw my Metro jumping off the ground, this image of the heavy piston and rod staying at TDC while the rotation of the crank jerked the rest of the machine up towards someplace where the inertia forces averaged out. The next image in my head was of a saddle and me riding the machine around the yard!
That seemed like it would put too much forces on the flywheels and crank and cause failures that could be painfull so I started thinking of how to tame the engine. I thought the cast in weights were too light and tried adding more to them but it turned out that more weight was needed about 90 degrees ahead of the cast in weights.
I guess that inertia causes a time lag? Anyway, the weights I added are well on their way down when the crankshaft throw jerks down on the piston and rod. It was very helpful to have a dial indicator showing me the amount of back and forth while could see and feel the up and down movement. Taking out the COV plug and spinning the Metro with an electric motor also made it easier to see what different amounts and positions of weights did. I also tried adding weights to one side or the other and that didn't make any difference so I'm guessing that my flywheels are both about the same. My engine now runs smooth enough although I can feel the thump of the power stroke several feet away. I plan someday to expand the frame of the genset so I can fill it with concrete and set it on a rubber mat. I put a real heavy pulley on the generator to try and get rid of the flicker and that made the belt chirp on the power stroke and didn't completely eliminate the Lister flicker problem. Then I machined the rear brake drums off a one ton van to take tapered bushings that allowed me to mount them to the 6-1 crank. Bingo, no more flicker! Someday I may test the flywheels off the engine to see how close they match, I'm sure my engine would bobble around a bit if it was on a trolley. The next thing I want to do to it though is rig up an electric starter and maybe a glow plug; my spine is too messed up to allow me to spin the set by hand and I doubt I could get it started on a cold day. Leland