Puppeteer

Show Posts

This section allows you to view all posts made by this member. Note that you can only see posts made in areas you currently have access to.


Messages - SHIPCHIEF

Pages: 1 2 [3] 4 5 ... 48
31
Listeroid Engines / Re: Tips for installing a glow plug
« on: October 12, 2011, 11:29:14 PM »
Horsefly;
I've got one of those, it's great. I'm just adding the glow plugs as well because I can!
Today I bored thru the COV plug in steps to fit the VW TDI glow plug. It's still in the lathe waiting for me to find a 10x1.0 mm tap.
I tried to post a pic, maybe I'll get it figured out eventually.

32
Listeroid Engines / Re: Whooopppeeee - Clones have arrived
« on: October 12, 2011, 04:20:32 AM »
Get out your "Machinery's Handbook". (as Hotater used to tell us all the time)
BSP thread pitch is the same TPI as NPT in only a few sizes, 1/2 & 3/4 share 14 tpi
1/16" & 1/8" pipe; npt is 27 , BSP is 28 tpi
1/4" & 3/8", NPT is 18, BSP is 19 tpi
I know that's close enough to jam it together, but it's messed up.
1" thru 2" is 11.5 & 11 tpi, but above 2" ntp uses 8 tpi, and BSP stays with 11 tpi.
Get out the thread pitch gauge and your copy of Machinery's. You'll be glad you did.
http://industrialpress.com/products/category_feature/MH
This link will give you an intro into what Machinery's Handbook is, and why you need it, as a Do It Yerself kinda guy.

33
Listeroid Engines / Re: Tips for installing a glow plug
« on: October 12, 2011, 03:52:45 AM »
XYZer!!
I didn't know you were still "here".
What glow plugs are in the COV plugs you show in the pic?
I chucked up my plug in the lathe and thru drilled it 1/4" before I went to work. I think I can do all the work in one setting in the chuck.
I have some free 6.2 GM glow plugs comming too. So I'm ready to do it right if a better glow plug is available.

34
Listeroid Engines / Re: Tips for installing a glow plug
« on: October 11, 2011, 09:34:10 PM »
So I bought a pair of glow plugs to mount in the COV plug.
They are for the VW 1.9 TDI mentioned above. NGK #5909 also known as Y-732J.
These are too short for the plug, which will have to be bored 3/4" at the square drive end if the tip of the glow plug is to stick out as depicted on the CMD site. This will need to be big enough to fit a deep well socket.
Also, the CMD glow plug ad shows a threaded stud with nut to make the electric connection, the 1.9 TDI uses a proprietary push on connection.   :(

35
Listeroid Engines / Re: Tips for installing a glow plug
« on: October 11, 2011, 04:33:15 AM »
Thanks!
I'll be headed for the auto parts store in the morning!!

36
Listeroid Engines / Re: Air starter
« on: October 11, 2011, 04:21:28 AM »
I just blew the nose off my Chevy starter. When I didn't let up on the button soon enough, when engine must have sped ahead of the starter and over ran the starter gear and climbed it. Maybe my starter mount isn't stiff enough?
I really like your set up. Do you mind if we copy it?? :laugh:

37
Listeroid Engines / Re: Tips for installing a glow plug
« on: October 11, 2011, 04:09:33 AM »
Mick;
My air preheater looks just like figure 2 in your picture. It's make by Iskra in Slovenia.
It's got 7/8"-14 threaded boss and 12 volts rated with a large 3/8" wide spade connentor.
it's the standard air preheater used in Perkins diesel engine powered Ferguson tractors from the 1970's.
After I blew the nose case off my starter motor (Chevy V8 starter and flexplate on the crankshaft, next to a big Listeroid flywheel)
I removed one of the COV plugs. i want to drill it thru and tap it on the3 lathe, for a glow plug. I've read that VW TDI glow plugs are successfully used in this application, but there are more than one type, so which one is it? Anyone here know? Or is there a better glow plug? What does CMD's COV w/ glow plug use?

38
Listeroid Engines / Re: Tips for installing a glow plug
« on: October 05, 2011, 05:35:33 AM »
Thanks for that DGman;
I can report on the air preheater. I installed it when I got home from work, and wired it up...temporarily.
It seems to have assisted with starting, but not with the governor side cylinder, so I need to look into something there. It certainly has plenty of compression when rolling it over by hand.
So I rolled it over on the starter until I showed good oil pressure pulsations, then touched the preheater wire to the battery for about 8-10 seconds, then hit the starter and dropped the compression release on the Gov side cylinder. It smoked, but no thrust.
I dropped the release on the second cylinder and it took right off. And blew the nose case off the chevy starter!  :o
I guess I didn't release the starter button soon enough.  :-[

39
Listeroid Engines / Re: Tips for installing a glow plug
« on: October 04, 2011, 09:48:21 PM »
How about the SR series? does it need an air preheater for 10F weather?
I have an SR2 genset that spends a lot of time sitting. It started up great last spring, but I've never tried it in cold weather.
I'm planning to move it to my remote property for a service generator until I get the utility power hooked up. I anticipate it will get a lot of use this winter.

40
Listeroid Engines / Re: Tips for installing a glow plug
« on: October 04, 2011, 03:58:35 PM »
Well it's been 3 years...
But I finally installed the air preheat in the intake Y manifold of my Ashwamegh 25/2. the preheater is for a Perkins diesel, as used in a Massey Ferguson diesel tractor, probably the most common in the world.
I originally planned to use the elbow manifold that bolts to it and holds the air filter, but the air passage was too small. With the air preheater element (glow plug) in there, I felt the air flow would be restricted.
I just mounted the manifold in the drill press, and drilled the 13/16" tap drill size in 3 steps. Then tapped the hole (7/8-14) right in the drill press to make sure the hole is straight.
The intake Y manifold has a thick flat pad on the bottom, enough to drill and tap, it will be strong enough.
I think I'll just get a big push button switch to energize it, and wire it to the battery supply to the starter. Then I can push the glow plug button for about 10 seconds, then push the starter button. :laugh:
I'm still waiting for someone to tell us what glow plug part number is the perfect size for the COV plugs.   ???
I've been very patient, but I'm getting some free 6.2 Chevy glow plugs in a few days, so we'll see if they are a possible fit...

41
General Discussion / Re: pre start oil priming ?
« on: October 03, 2011, 04:17:22 PM »
Do you run it regularly with the plexiglass door, or is it just for experiments?
I just used mine one time to evaluate oil splash from the dippers. The twins have the breather mounted in the door, which I never adapted to the plexi-cover.
Twins don't have positive crankcase pumping, and in another thread, this was discussed. Seems like our friend in Montana rigged up a line from the vent location to a fitting in the air intake elbow. This was a big help in getting the water vapor from combustion out of the crankcase, and the oil.

42
General Discussion / Re: pre start oil priming ?
« on: October 03, 2011, 01:26:33 AM »
I made up a plexiglass window for my 25/2. It's the best way to see what's going on in there.
Back then we were talking about internal oil filters, and how much oil is splashed around by the dippers (A Lot!!). That lead to the Hotater trap filter, of which I have a variant.
Unfortunately, I made my filter basket too wide, and the dipstick won't fit. Now I take the crankcase door off just to check the oil, so hand pre-lubing with an oil can, and internal inspections are a regular event for me.
I like your fittings, I did a similar job when I plumbed up the oil pump discharge, out thru the crankcase to be heated and filtered, then back in to the distribution manifold.
These engines are the best for experimental tinkerers like us.  ;)

43
That's funny about the brother in law. Mine is a Human Resources kind of guy.
During our big power outage in 2007, he just showed up with his Cadiillac, and started carrying groceries into the house  :laugh:
He's a great guy, and always is mindful to pull his share. but never going to get a generator, because he just doesn't understand them.
When the magic stops coming out of the wall socket, it's time to get help.  :P
So we had a great time cooking and dinner, all the while running the tub and getting his family all bathed etc.

44
Lister Based Generators / Winter is coming (in the Northern Hemisphere)
« on: October 02, 2011, 05:10:16 AM »
Time to run your standby generators, and get any last minute repairs or upgrades done.
Storm season is upon us, and last year was a doozie. Then winter follows. When you are snowed in is not a good time to find out your genny won't run, and you're out of food.  :-[
I just inspected, pre-lubed and ran the 25/2, so my primary generator is all set. I've got some semi-portable Onan twins for back up and loaner to Mom etc. They get the service and test run next...
Don't forget to stock up on food, meds, stove fuel, or whatever you need in your life / location.

45
Listeroid Engines / Re: Frantz or Motorguard TP filters for fuel?
« on: September 18, 2011, 02:52:46 AM »
I have an ASHWAMEGH 25/2. It's just a standard cheap twin Listeroid with a bigger bore, and bolt on counterweights on the crank.
The oil pump is the same old standard eccentric driven plunger pump with return spring. I have a liquid filled gauge on the discharge check valve cover fitting.
When the oil is cold, the discharge pulsations are fairly high, but as the oil warms up, the pressure drops of rapidly.
I built a different lube system; I made up tubing inside the engine from the oil pump discharge out the block to a heat exchanger in the hot jacket water 'up leg', then the oil goes thru a spin on oil filter and back into the block to the distribution manifold which squirts the 3 main bearings.
My cold oil pressure pulsations might be higher than the norm due to the extra oil system plumbing.
My Frantz oil bypass filter is fed via a hose from a Tee at the oil pressure gauge.

Pages: 1 2 [3] 4 5 ... 48