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Messages - Rtqii

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16
Other Slow Speed Diesels / Re: Witte Diesel Electric Genset
« on: September 18, 2006, 08:36:31 PM »
I am glad you bought that engine, I looked at it before going with a Listeroid. It's nice, really nice, and it needs a good home. The voltage on the generator was a little low for my intended application, I did not dig around in the genhead doghouse but I suspected it was wound for 3 phase and I really needed single phase at this point... I may move up if the research warrants it.

But I found nothing wrong with the engine at all, and you got a good deal if you have an application.

The other reason I shyed away from the Witte (and I love em) is that for a primary power supply off-grid I will need to stock a full complement of parts... And spares of things like injectors and pumps were simply not to be found.

17
Listeroid Engines / Re: 6/1 and generator setup
« on: September 18, 2006, 07:17:01 PM »
ie seen plent of stationary engines mounted on vibration isolation in fact i dont think ive ever seen one that wasnt.














The plain and simple fact is that people _want_ to install stationary engines improperly on flexible mounting systems... But this is an act of human will based on desire, not on sound engineering practices or Newtonian physics. In order to justify their desire and actions of will (not logic), they must rationalize to extreme degrees in order to support their lack of factual basis for their decisions and the positions they have taken based purely on their desires and the resulting actions of will.

Truly, what a person does with their engine on their property is their business. My problem only starts when they go public and post to others that their way is the right way, or the best way, and that anybody and everybody can & really should do it their way... That's just plain wrong, like flex mounting a stationary engine is just plain wrong. What _you_ do wrong on your own is what you do. Do it here in front of me, I have words to say about it... And pictures to document the facts, engineering specifications to document the facts, I can post construction techniques and material specifications that document the facts... From legitimate engineering sources. And in fact I have done so a number of times.

This clearly must be an instance where the human desire and will in some people are completely at odds with the facts.

18
Listeroid Engines / Re: 6/1 and generator setup
« on: September 18, 2006, 06:47:29 PM »
if you build a car with no shocks and a ridge fram no spring and put steel wheels and drive in over wash boards for 100000 miles...

You make the same mistake in your failed logic. You are equating a transportation application and engine to a stationary application and engine. The plain and simple fact is, they are different, engineered for different applications.

You rubber room guys keep insisting the square peg fits fine in the round hole. Sure, you can get it to fit if you hit it with a sledge enough times hard enough.... But don't tell me it's fine for the peg and causes no damage.

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ie seen plent of stationary engines mounted on vibration isolation...

Bahhh... What I see is lots of noise from the peanut gallery and no facts, no links to facts, no photos showing these supposed stationary moving mounts (even the terminology you have to use to describe your nonsense is mutually exclusive).

When you see commerical/industrial engines that are mounted on flexible mounts, if you look... You will see a transportation engine employed in the application. You have never seen a stationary designed engine mounted on flexible mounts in any such application, especially an engine with BIG flywheels. Stationary engines are always mounted on a big block mount and grouted into place whenever they are installed in commerical/industrial applications.

I came off a run thru the Permian basin 2 weeks ago where I was poking around in the fields. I saw a lot of stationary diesel and nat. gas engines used for compressors... Guess how they were mounted?

Not one flexible mount of any type. Not one.  I looked at a lot of field engines that had been pulled out of service and were sitting in yards, and not one of them was designed for flexible mounts.





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The "Siemens-Hauszentrale" (home power plant) is primarily meant to supply electricity to country houses, farm houses and remote cottages. The plant's technical design allows simple operating and maintanance, and avoids damage by errors.








19
"Damn the torpedoes! Full speed ahead!"  "An exclamation by David Farragut"


Any long term damage? Would a slow water or propane injection fix this over time?

Thanks, Geno

LMAO... Great way to put it!!!  I don't think there is any long term damage at all... I heard that valve "ticking" afterwards but then decided it sounded more like I had holed the exhaust in the process. I got under the truck the other day and sure enough a seam has opened up on the muffler which was near the end of it's life in any case.

The truck had been driven in California traffic, and it has not been pushed under a load for some years. I am sure that is why it had carboned up... It had been run unloaded on lots of short trips, crowded stop & start highways, and never permitted to get good and hot or up to speed for any extended period of time. The guy had the wrong engine for this application, a gasoline fueled truck is what he needed.  The 7.3 liter Ford diesel in that truck honestly needs almost an hour to get fully up to temperature, after 10 minutes of running the end of the exhaust system is barely warm, same with the bottom of the oil pan. To get everything _hot_ takes about 60 minutes with the rack open under a _load_!!!

I am pretty sure that one reason I got the truck cheap is because the previous owner had been hearing the knock getting worse and worse and decided to unload it before the engine came apart. The thing was after researching these engines, I was highly doubtful that the knock was anything serious. I was right, but because the engine sounded like it was burning whole walnuts it came cheap.

I think my application for the truck in a pulling rig and with the distances I have to travel routinely, the loads, and the hills, my use will prevent buildup... In fact I would say it is actually reversing the condition and it is self-cleaning like a good oven. I just ran it hard for several days, put a couple of tanks of B-20 thru it, and it sounds a lot better than it did when I bought it. If I replace the exhaust with the 3" Cummings system that came with it, it will sound cherry.

I talked to an engine guy the other day after this happened and told the story and he nodded and says this is a routine event when decarbonizing engines, especially diesels, and that he has never seen any harm result... It happens.


20
Listeroid Engines / Re: 6/1 and generator setup
« on: September 17, 2006, 08:39:32 AM »
LOL... OK, one point at a time, in logical order.

You've got your points of reference wrong. We're talking about relative motion between the crankshaft and block.

In an ideal situation there should be exactly zero relative motion between the crankshaft and the block (outside of the crank rotation which is specified). We are talking about how to reduce the stress which causes wear, which permits such motion... In which case your crank bearings are shot and need to be replaced.

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Allow the block to move - reducing the relative movement between block and crankshaft -  and the forces on the bearings are reduced.

Nope. Movement increases the energy available to cause wear and the resulting bearing failure. RA Lister specified inertial damping block mounting, industry specifies inertial damping block mounting.... Who are you again??? I need that hammer again I swear.

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I am aware of the principle involved with inertial dampeners. This is actually what I'm aiming at. But a buried concrete block in close contact with it's surroundings (as buried blocks generally are) will still dissipate the energy from your engine. The amplitude of oscillations is reduced - as you've increased the mass and lowered it's resonant frequency. So now the vibrations from your crankshaft are not absorbed by your block as the resonant frequency is lower. Where is that energy going to go? Into deforming your crankshaft and loading your bearings.

If you are correct, you are clearly smarter than the engineers that designed the Lister line and specified the mounting systems for these stationary engines... They got it all wrong and you are right? They designed the mounting system for their top of the line engine in order to deform the crankshaft and excessively load the bearings... That is why there are many recorded engines on factory spec mounts that went over 100,000 hours in commerical service without an overhaul required?

One of the many key points to the understanding of Newtonian physics that you simply miss in this application is the increased time required to deliver energy at lower frequency. The peak power is lower when frequency is reduced, lower peak power means less stress on the equipment.

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... a buried concrete block in close contact with it's surroundings will still dissipate the energy from your engine... Where is that energy going to go? Into deforming your crankshaft and loading your bearings.

Guy, I beg you to maintain some of your dignity and please stop shooting yourself in the foot with these off the cuff and way out in left field type statements.

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Hmm. So that degree I did in Applied Physics means nothing? Dang!

Gotta laugh at internet posts sometimes... Guy pops up out of the blue, 8 posts as of this statement, and he is smarter than all the Lister engineers, 100+ years of industry development in stationary reciprocating equipment applications, and Newton... In just 8 posts and a degree in Applied Physics to boot.

Moving on...

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So how does Newton eliminate the  reciproting mass of the piston and rod?

Newton didn't. Lister & Co. converted as much of the energy as possible into rotational force and counterbalanced as much as is commerically feasable in order to convert the isochronous reciprocating force into a rotational force as smoothly and as efficiently as possible. No system is perfect, but these engines are running with the design basically unchanged since 1929... There are reasons for this, really really good ones.

Not once, in any application, did R.A. Lister & Co. specify or approve of flexible mounts for their stationary engines...

But then you guys are really, really smart and have figured out a much better way  :-*




21
Listeroid Engines / Re: 6/1 and generator setup
« on: September 17, 2006, 07:57:34 AM »
[You are right about the hammer alright....you go first but I will give you the option of a piece of a 1" thick rubber between ... what does Newton say about that teacher?

Now... Where is that rubber between your crankshaft and the crank bearings?

Or is that your head stuck in there?  :o

22
Listeroid Engines / Re: 6/1 and generator setup
« on: September 17, 2006, 07:49:04 AM »
Balance is the secret!...if a transportation engine bounced on the ground  like a lister you would really need a block of something, and it sure would be a lousy driver!...You are hiding a major issue when you build something that weighs 4-6 times as much or more to hide those issues. Now if you build it to hide what vibration is left after it is balanced well to me that is ideal..but not to keep the damn thing from leaving the county.

Somebody sold a bunch of people engines that were poorly manufactured and improperly balanced.

A quality engine with a decent factory balance does not require an isolation damping block mount in order to "hide" anything. It requires the block mount to reduce the system oscillation frequency, prevent transmission of the energy outside of the block, and remove stress loading from the crank bearings. This ensures long life to the crank, crank bearings, and frame, and all but eliminates issues with structural failures in nearby buildings and infrastructure.

You guys can go round after round after round with me on this... There is a right way to engineer high energy systems, and a wrong way... Stationary reciprocating equipment has industry standard mounting specifications. Only less than smart people think they have outsmarted sound Newtonian physics and engineering practices developed specifically for this type equipment in over 100 years in industrial applications.

23
Listeroid Engines / Re: 6/1 and generator setup
« on: September 17, 2006, 07:30:37 AM »
And talk of reducing the vibration to zero with a massive block is something that you seriously don't want. Zero movement equals maximum load on your bearings, period.

Somebody needs a lesson in elementary Newtonian physics. This statement contains some basic inaccuracy that implies breaking the basic laws of Newtonian physics. Think about it.

Objects in motion contain more energy than objects at rest. A crankcase in motion delivers more stress, load, and energy to things like bearings than a crankcase not in motion. Zero movement equals the lowest possible energy state in any system.

You don't have to be a high energy physicist, or a rocket scientist, to figure this out... Simply apply a hammer to your skull.  A hammer that is not moving equals minimum load to your brain case, a hammer that is moving will hurt your head. Try it if you don't believe in Newton, he learned with apples, but hammers make a better lesson.

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But even your standard cube of buried concrete is just a dampener - there's still movement, which will be transferred to the engine's surroundings.

This statement is only partly true. The correct mount is called an inertial damping block. The goal is not to completely restrict movement of the stationary equipment. The goal is to reduce the frequency of oscillation by the application of mass to the system, and then isolating the resulting energy so that it does not transmit to surrounding structures which would result in cracks and failure in slabs, foundations, walls, tanks etc..

I hate to be blunt, but you rubber room guys really and truly do not understand basic physics.

24
Other Slow Speed Diesels / Re: Onan P2305
« on: September 17, 2006, 07:17:29 AM »
Not worth it.  The key component to electrical power generation and application is to generate the power exactly in the form of intended use.  If you need to run 3 phase equipment, you generate 3 phase power. If you need to run single phase equipment, it is never cost effective or efficient to generate 3 phase power and convert.

The only exception is in grid applications... In a grid application 3 phase is cheap and easy to produce, then at the application end of the grid (residential subsection) you separate the phases at the substation and deliver one leg to each subsection of the grid.

In a small stand alone operation the transformer costs, and core losses, make conversion prohibitive, even if the generator is free.

25
Everything else / Re: Some good articles on several batteries
« on: September 17, 2006, 07:03:03 AM »
The link did not post!!!  :( >:(

 Please edit and insert the link  ;)

26
General Discussion / Re: Diesel Truck Recommendations???
« on: September 17, 2006, 06:47:29 AM »
Good luck and enjoy your truck.

http://listerengine.com/smf/index.php?topic=996.msg13759#msg13759

Yeah well... I just got in from a big pull yesterday and inspected the frame today to see how much damage my havoc caused this trip... I think the link above points to the exact spot where I split and blew out the rusted muffler seam... The damage is fresh and I think I remember hearing the muffler let go at the same time the valve was hitting the piston.

The guy who sold me the truck told me he did not expect the exhaust to last very long and he threw a complete Cummings 3" exhaust system in the back.

27
That is one very nice trailer, Rtqii!

Actually I think mine looks better than the one in that pic... But the design is identical, I have diamond steel plate where there is wood on that trailer.

Pulling it with a load caused me to throw a rod and drop a valve in the truck the other day tho... At least that is what it sounded like... .. .

I was pulling up a hill... The engine has had a knock since I bought it a couple weeks back, I always dismissed it as a diesel knock. Ignorance is bliss.

I was pulling the loaded rig outside Tumuncari, New Mexico and the knock was getting worse and worse. Part of me knew it was no big deal, part of me knew it was a rod getting ready to let go... The thing was the knock was not regular like a rod and I did not feel it thru the pedal like a rod.

I had just passsed a truck stop and decided if it was a rod, I was going to launch it thru the block right then and there where I could get a tow and a new engine... So up the steep hill I floored it and held it to the floor as all hell broke loose.

Did I ever tell you guys I am hard on equipment? Always within specs... Just hard.

I heard, and then felt, a valve drop... I mean I heard and felt the valve hitting the top of the piston, steel on steel, running flat out under a load up a hill... And I did not let off the pedal, I held it floored, hard, having already decided we were going to have it out right then and there.

At first when I started climbing that hill outside Tumuncari the engine sounded like it was fueled on whole walnuts... But up that hill with the trailer, loaded, and the rack wide open it sounded like it was chewing up glass marbles... Then I heard, and felt, a valve hitting the top of the piston.

The engine never choked or let up pulling with power, and I never let up off the rack... You can't blow an engine properly if you let off when it starts to come apart. But after what seemed like several seconds of steel on steel impacts the engine finally spit out the offending "parts" and in the rear view mirror I saw red sparks and glowing streamers blowing out the exhaust and swirling about in the dust and smoke I was leaving as I pulled up over the hill.

I never let off the pedal, the engine smoothed out noticeably, the knock all but vanished and she sounded better than ever as she pulled the load up over the crest and settled in for the downhill at speed.

What happened?  The knock was caused by accumulated carbon deposits and one cylinder was choked up more than the others. After 8 hours or so pulling the loaded trailer things had warmed up good, and the predetonation that the carbon deposit was causing began to shake itself loose. When I stepped on it hard and held it down with a good load, the petrified carbon finally broke loose... It rattled around in the combustion chamber for a few cycles trying to find its way out, it finally lodged in the exhaust valve. These carbon deposits are only slightly softer than stone... With the valve wedged open, the piston slapped the head of the valve a few times and it finally broke the carbon chunk up into managable pieces... Which blew out as a glowing spray from the exhaust. It took a few seconds (it seemed, it was only a few cycles this all happened in slow motion to my ears) to chew this chunk up and spew out the digested bits.

Kinda like passing a kidney stone... It never would have come out without pulling the heads and busting it loose with a chisel  ;D

28
Listeroid Engines / Re: Auto greaser and Oilers
« on: September 17, 2006, 05:32:11 AM »
you would have to mount it on something other than the engine or you will shake it to death or at least have a hard time adjusting it

Your engine is improperly mounted if it is shaking like this... .. .

29
Listeroid Engines / Re: 6/1 and generator setup
« on: September 17, 2006, 05:12:24 AM »
I think that mounting a Listeroid to a big block is the way to go.  Sink that vibration so something so massive in comparison that it can't go ANYWHERE.   But, that takes a lot of work and thought.  It's also totally not portable, but the Lister was never intended to be portable.

That's the crux... People want to treat the Lister/Listeroid stationary engine as if it was a transportation engine designed to deal with flexible mounts and the resulting movement of the crankcase.  The thing is, they are looking at the wrong type engine. Stationary engines with big flywheels are not transportation engines designed for flex mounts.

You can stationary mount a transportation engine, no problem... Flex mount a stationary engine and you are simply trying to force the wrong engine design to work for you. Get a different engine, or if you don't and you experience failures of moving parts in service put the blame where it belongs, on the obstinate engineer, not the machine or the quality control.

30
Waste Vegetable Oil / Re: Process Filtration
« on: September 17, 2006, 01:43:24 AM »
tks on the psi i will not put it back on the presssure side thats 2 messy

You need a pressure gauge before and after the filter on the pressure side to be able to tell when the filter is clogged or overloaded. I see these nice oil pressure gauges for about $10 on ebay new that would work great in process filtration applications.  You could run 2-3 filters in series (coarser to finer) with a gauge before and after each filter, and when you see the pressure increase you know it's time to stop the pump and change elements.

http://cgi.ebay.com/ebaymotors/NEW-ENGINE-OIL-PRESSURE-TESTER-w-GAUGE-DIAGNOSTIC-TOOL_W0QQcmdZViewItemQQcategoryZ43989QQihZ014QQitemZ330027795159QQrdZ1

I am going to be filling my bunkers in a couple or three months and the only way I can see to do this efficiently with any real quantity of oil is with a process filtration setup and big cartridge type filters with disposable celluose elements (burn them to preheat the oil, engine, hot water, refrigeration, etc.). The fine >5 micron filtration I will do at lower pressure and flow rates between the day tank and the IP.

I am liking the metaledge type filter that I posted links to at the beginning of this thread more and more as part of my process filtration strategy.

Process filtering really needs gauges in order to monitor filter performance, you don't want to change filter elements too early, or too late, and the only way to really know is to monitor the before and after pressure on the filters.

I have a lot of waste engine heat in the truck, and it is already plumbed where I will rarely need it... To the heater core.  I can put two bypass valves on the heater hoses, shut off the flow of hot water to the heater core and direct it to a permanently mounted drum type tank with a heat exchanger loop.  This way, while driving back from oil pickups the oil will be preheated for process filtering. Once the truck is parked at the entry point for the process filtration the pre-heated oil can be gravity fed through a rough strainer and into a transfer tank where the still warm oil is pumped through the process filters. A simple monitoring panel with pressure guages and the pump switch mounted up would be watched as the oil is rapidly pumped, filtered, and transferred into the fuel bunker with about a 10 micron passthru.

In the fuel bunkers oil will settle, the top of the bunkers can be drawn off and into the day tanks where it will be heated again with stationary engine heat and the final filter (like the Motoguard or Franz) will take it down to below 5 microns at a lower pressure than is used with the high-pass thru process filtration.

With this setup a lot of oil can be transfered and filtered quickly with minimum filter changes and expense. The Motoguard/Franz type TP element will last a good long time with pre-filtered oil at the low passthru rate such as is required to feed a generator IP. The metaledge type filter never needs a cartridge and can be cleaned without dissassembly, there will be only one large cartridge type filter (probably a string wound filter element) that would filter to 10 microns and would require replacement every few hundred gallons of oil processed... All BCBs would be picked up by the cleanable strainer, and then rough filtered thru the metaledge unit to 25 microns before passing thru the finer string cartridge at 10 microns. The TP type element is claimed to filter down to .1 microns and the engine IP would be truly seeing clean oil.


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