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Messages - listard-jp2

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631
Engines / How to remove Lister CS flywheel keys effortlessly.......
« on: November 21, 2010, 04:51:33 PM »
Having recently acquired a spares donor Lister VA from Spencer 1885, this was just the opportunity I needed to try out my never being out of the box genuine Lister CS flywheel key removing tool.

It took less than 5 minutes to pull each key.







Compared to other flywheel removing tools that are presently being offered elsewhere, this item beats them hands down for speed and ease of use.

632
Original Lister Cs Engines / Re: Lister VA Project
« on: November 17, 2010, 04:36:22 PM »
Mechanically that sounds like an interesting project. Might take a bit of dampering or flow diversion to get the two cylinders balanced on cooling.

Agreed this would be another potential problem to overcome, but I would take some inspiration from the later designs of aircooled Lister Petter TS and TR range AKA flat top engines (due to the design of the rocker covers), and copy the ideas from there design of baffles and shrouds which ensure equal cooling distribution across all cylinders.

633
Original Lister Cs Engines / Re: Lister VA Project
« on: November 17, 2010, 01:28:12 PM »
I would like to have a few spare parts of the tin works setting around just in case I should ever need it. I want to keep this in really good shape because I plan to use the air keeping the engine cool as forced heat.

Apart from the flywheel fanshroud being nearly the same as a Lister HA2/3 or HR2/3 engine, I am certain sure the rest of the cowling is unique to this engine. The individual parts that fit round the cylinder barrel would not be difficult to re-manufacture, but the main cowling that ducts the air onto the cylinder head and cylinder barrel would be very tricky to recreate. I can only suggest that you keep on top of any surface rust that appears on any of the sheet metal parts.

  I will run an outside air intake with a filter to the side of the shroud and the heat from the engine will be piped in for heat.

No need to go that extreme, just cut a hole in the building (and cover it with a mesh grille) where you intend to site the engine, as that's no different to what Lister's themselves advised for aircooled diesel engines situated inside a building. If you try and filter the incoming air before it goes through the engine, the restriction the filter creates will reduce the airflow considerably, and as the filter blinds up you may even overheat the engine.

I will keep a CO monitor close just to make sure engine exhaust will not get mixed in.

No need for that either, as diesel exhaust fumes contain minimal CO content, if you do get an exhaust leak your eyes will start to sting more than you can bear long before you are gassed. ;D


Now a hypothetical question for all you Lister CS gurus:

I see no reason why it is not possible to create a twin cylinder Lister VA 15-2 engine, providing you could locate enough scrap engines to source the required parts from. The only problems I forsee are:

1), Drilling and tapping two groups of five holes in a CS twin cylinder crankcase for the cylinder head studs, so they wont clash with the existing cylinder head stud holes.

2), Blanking off the existing tapped holes in the CS twin cylinder crankcase.

3), Manufacturing the required sheetmetal work for the cowling.

4), Overcoming the problem of the flywheel fan shroud clashing with the positioning of the second injector pump.

Your comments are eagerly anticipated  ;)


634
Original Lister Cs Engines / Re: Lister VA Project
« on: November 15, 2010, 10:25:34 AM »
The problems you will run into keeping the VA going will be parts not similar to the 8/1.  There is a fin cooling coil that attaches to the injector. No known source for that. The engine will run without it.

While it is correct that this part is no longer available, its not a difficult item to manufacture (from a pattern), as it is a non wearing part. Although not missing on my engine the fins were well damaged, so I manufactured a replacement from Copper as I had a suitable sized blank, and it offered increased heat transfer.

Yes you can run the engine without it, but oil and grease will tend to leak down the engine from the rocker gear onto the finned cylinder head surfaces, which is not good for engines operating long hours in hot and dusty environments, as the dust will stick to the fins and significantly reduce the cooling effect.

Other observations that may be of interest:

The cylinder head gasket (3-30-31), and bumping shim (8-30-32) are both still listed on Sleeman and Hawkens website, so should still be available.

This is a far less complex gasket set than the CS watercooled version so I am surprised the likes of SEP are not selling it.

Why sleeve back to STD when oversize 8-1 pistons from India are available, as sleeving back to STD is going to cost far more than a rebore (after sleeving you might even need a new STD piston as it may be worn, particuarly in the top ring groove area beyond further use). By all means sleeve back to STD when you have exhausted all the oversize options.

Other common parts:

If you dont mind dispensing with the lifting eye on the rocker cover, then the cylinder block studs from the water cooled CS can be used in their place.

The rocker gear is identical to the CS version, but it is configured slightly differently using two instead of just one rocker pillar.

Both valve guides are the same, and are the same as the CS exhaust valve guide.

The fuel filter is usually a Crossland item which is the same as used on a host of later Lister and Petter engines.

Not surprisingly Listers raided the parts bin for bits when the originally designed this engine, as there are also parts which will fit from other Lister engines as well: If you are unfortunate enough to have one with a rotted out flywheel fan cowl, as I had. You may be surprised to know that this is very similar to the Lister HA2 and HA3 engines that have a sheet metal fanshroud, and this item is easily modified to fit the VA engine, and by default the cast iron fan impellor which bolts to the flywheel is also identical to the Lister HA2/3 equivilant.

The fan shroud side flywheel is also similar to the Lister HA2/3 version, but is not interchangable due to differences in the design of the hub, and in particular the mounting arangements (taper verses key).

The paper element air filter cannister is also a Crossland item which is the same as fitted to Petter PJ engines

635
Things I want to Buy / Re: Looking for some Lister FR1 parts......
« on: November 06, 2010, 06:50:07 AM »
DD your a star. Thanks for the heads up.

636
Original Lister Cs Engines / Re: Access Again
« on: November 05, 2010, 09:44:19 AM »
I wish DD every success in this venture, as its an opportunity for our American friends to get there hands on some genuine Lister products, and by pooling the cost of the container, the shipping costs will be so much cheaper, due to economies of scale.

Container shipping will be much cheaper than shipping items individually, due to the additional costs shipping agents load onto individually crated items. As DD has his own transportation facilities, again cost savings will be made here as well.

The one negative comment so far received, may be due in part to all the hidden costs that often only start to become apparent once you are committed to the shipping of a single item. If your not experienced in shipping items between countries then these charges can come as an unwelcome surprise.

From my own personel experience of shipping a Kohler K532 engine back from the USA, that I was given FOC for help locating some enginge parts in the UK. Upon arrival at Southampton docks additional charges seemed to be made every time somone touched the crate. It even went as far as a hazardous shipping charge for the engine oil that the UK shipping agent said was still in the engine, I found this strange as the prevoius owner had steam cleaned the engine, drained the oil, then removed the sump, and cleaned any residual oil in a solvent degreasing bath, then replaced the sump with a new gasket. All prior to it being shipped from the USA. In the end I told the agent to forget it and that was the last of it.

637
Things I want to Buy / Looking for some Lister FR1 parts......
« on: November 05, 2010, 08:49:14 AM »
So as to be able to finish the restoration of a Lister FR1 engine, I am looking for a couple of parts as follows:

1), Side cover frame 291/2176/2 this item is made from sheetmetal and forms part of the cover for the injection pump and pushrods, and is in turn is what the injector pump inspection door forms a seal against.

2), Air filter assembly 291-2457/1C12 (or parts of) this item is common to both the FR1 and FR2 engines.


If anyone had a FR1 engine suitable for parts recovery (frosted, seized up, incomplete, etc) in the UK that would also be of interest to me, and I would take the whole lot. As I now run several FR1 engines, and parts are none too plentiful compared to the CS range.

Thanks in anticipation for any assistance you can offer.

638
Original Lister Cs Engines / Re: Container Shippment
« on: October 29, 2010, 01:27:02 PM »
If you don't mind me asking "I have some pictures of a Lister SOM that is being restored" Is this an engine that is being rebuilt for you in the UK, prior to shipping to the US?

Is your engine being rebuilt with genuine or Indian parts? because if your using Indian parts would it not be cheaper to source them in the US, and rebuild it yourself.



The reason I ask is because I would like to know is because, does this engine not fall foul of the EPA regulations which have all but stopped importation of complete Listeriod engines. Or is it exempt in some way because it was manufactured way before the EPA legislation came into effect.

639
Engines / Re: Lister SR-1 exhaust valve seat regrind question.
« on: October 18, 2010, 11:48:53 AM »
I see no reason why you cannot go deeper than 0.045" (within reason), however when recutting the seat take great care to select a seat cutter that only cuts the seat, and not the surrounding head area.

With care the SR cylinder head can have seat inserts fitted, but you need to be very careful in your selection of  seat inserts, as the design of the ports is such that the seat insert will not be supported around its entire periphery if you bore the seat insert hole too deep.

640
Most of the parts you mention in your list are stock bearings and oil seals which should be obtainable from a good bearing stockists, just take along your old bearings and seals for patterns.

For the Lister specific items you might like to try Marine Engine Services, located in Uxbridge, UK, their phone number is: (0)1895 236246.


641
Lister Based Generators / Re: stuck injection pump
« on: October 14, 2010, 02:23:28 PM »
^ quite so 38ac, the U bend in the fuel feed pipe to the far injector pump almost seems as if it was designed to create the perfect airlock situation, I suspect this is the way it is to prevent fatigue fractures developing on the pipe. But I would have thought there would have being better ways to go about it.

642
Lister Based Generators / Re: stuck injection pump
« on: October 14, 2010, 12:40:10 PM »
If as you state "i had it running on one cyl with the tie rod disconnected and it didn't matter where i moved the horizontal shaft to....nothing happened...."

Then it is not possible that "the lazy cylinders injection pump has stuck (mico)" because if this was the case then you could not move the injector pump rack at all (horizontal shaft).

I would recommend you take the following course of action to narrow down where the problem is.

Firstly check to see that you have fuel going to the injector pump, by loosening the banjo bolt on the pump inlet, as you might have an airlock, or a blockage causing fuel starvation.


"anyway i can free it up with out taking it to bits?" This is looking the most likely course of action for your engine, but before you do that why not disconnect the injector pump to injector pipe from the pump and give it a brief run on one cylinder to see if the pump is operating, ie it squirts out diesel from the top of the pump with the engine running on one cylinder.

If that test is OK, then re-tighten at the injector pump and loosen the injector pipe at the connection to the injector, and repeat as before, so as to remove any airlocks between the pump and injector (as any diesel engine hates airlocks in the fuel system). 

If the engine still only runs on one cylinder after you have tried all that, then pull the injector out of the cylinder head (on the lazy cylinder) and temporary connect it back to the pump (outside of the engine), and start the engine again (taking great care to keep well clear of the injector spray holes, as the pressures involved are enough to inject the diesel fuel into human flesh in an instant).

All of the above will narrow it down to either a pump, injector, or a fuel starvation problem.

If all of the above checks out OK, then the only other area to investigate is engine compression on the affected cylinder.

All the best,

Listard-jp2

643
Petteroids / Re: Converting an AA1 from Fixed to Variable Speed?
« on: October 08, 2010, 03:01:44 PM »
If you wish to convert your Petter AA1 engine to truly variable speed (from tickover to full speed) you will need a fair few parts to achieve this, therfore you might like to try:

jimp@perkins.fsnet.co.uk

He specializes in post WWII Petter, but is also likely to know where to
find anything prior to that.

Jim is a retired Petter service engineer, and has loads of parts for the Petter AA1 engine.

644
Things I want to Buy / Re: SR1 Exhaust Manifold Needed
« on: October 08, 2010, 12:43:22 PM »
Does your engine have seperate manifolds for inlet (cast aluminium)  and exhaust (cast iron), or is it the earlier all in one cast iron manifold.

If it is an all in one manifold then a manifold from a LD1, LR1, SL1 engine will also fit the SR1 engine.

645
Things I want to Buy / Re: Bush Bearings for Lister CS Startomatic
« on: October 08, 2010, 12:38:47 PM »
Further to my prevoius post see ebay item: 250694101228

Whilst not what your looking fo,r it states in the listing what other items are avaliable.

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