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Messages - westcoaster

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76
Engines / How to stuck engine?
« on: July 11, 2009, 04:56:07 AM »
Alright, so how does one go about freeing up a "stuck" engine (rust in the bore)

Specially on a motor that one can't get spares for anymore....


77
Lister Based Generators / Re: Lister ST2-BRUSH genset help
« on: July 10, 2009, 03:11:49 AM »
Ok, this really doesn't have anything to do with generators per se but it has everything to do with brushes....

I have a Kenmore washing machine (front loader) one of the motor brushes wore down so much it wasn't making contact any more. I called sears and asked for brushes, I called appliance repair shops, I called everywhere and the answer was the same. No brushes buy a new motor (for about half the cost of a brand new washer)

I ran down to a motor rewind shop I did a lot of work for. (they didn't have the brushes for this specific motor either) They took me into the back with all the other brushes, checked the hardness of the origional brush by rubbing it on a piece of paper and then comparing to their brushes of similar size.
They fixed me up with a set I had to adapt. The washer has been running flawlessly for several months now.

Cost was around $20



Find brushes of similar hardness and adapt if you can't source brushes. It's nothing to sand them down to size.

78
Engines / Re: Tachometer solution...?
« on: July 06, 2009, 04:18:57 AM »
This may or may not make sense. I did a copy and paste to filter out some of the "noise" and picked up the relative info.



Copy and paste of several posts below


===============================






quote author=jimbote link=topic=3741.msg126313#msg126313 date=1227996627]
tried this today....gonna keep posted on the workability....basically hooked up an 83 GTI tach to a battery and a ford V8 distributer....no coil no module....just the inductive pickup and trigger wheel....with my 750 rpm drill at full blast the tach registered just under 3K....and was smooth down to almost zero rpm....so I cut six of the trigger "arms" off of the wheel leaving two at 180 apart and buzzed the drill up to full speed...the tacho was smooth reading around 500 rpm....probably could be adjusted out with the pot.....I have already built a bracket to house an inductive speedo pickup from a late model ford tranny....it will be pointing at the four balancer bolts at the front of the crank....two of which will be spaced out so as to trigger the sensor only twice per rev....I'll be working this manana and I'll keep posted (with pics)  but looks promising so far :D
Quote

quote author=jimbote link=topic=3741.msg126428#msg126428 date=1228081592]
Quote from: jimbote
tried this today....gonna keep posted on the workability....basically hooked up an 83 GTI tach to a battery and a ford V8 distributer....no coil no module....just the inductive pickup and trigger wheel....with my 750 rpm drill at full blast the tach registered just under 3K....and was smooth down to almost zero rpm....so I cut six of the trigger "arms" off of the wheel leaving two at 180 apart and buzzed the drill up to full speed...the tacho was smooth reading around 500 rpm....probably could be adjusted out with the pot.....I have already built a bracket to house an inductive speedo pickup from a late model ford tranny....it will be pointing at the four balancer bolts at the front of the crank....two of which will be spaced out so as to trigger the sensor only twice per rev....I'll be working this manana and I'll keep posted (with pics)  but looks promising so far :D


OK this works like a charm!!! :D .....for anyone not wanting to solder new caps or resistors on your tach this will work and give an accurate tacho signal with no mods to the tach or calibration of the tach for that matter.....some things I changed from my original idea of pointing the sensor at the pulley bolts was to use two 3/8 nuts welded to the outside of the crank pulley exactly 180 apart and have the sensor pointed at the nut facet with about .020 clearance....the old idea simply had too much bracket hanging over the sprocket add to that thrust clearance variance and it may have thrown off the gap and thus the reading.....good luck!!

 









Quote

quote author=jimbote link=topic=3741.msg126434#msg126434 date=1228084809]
Quote from: blkboostedtruck
pics!!! :D  and are you taking orders on? :D
Duane

Ha ha....yeah place your orders now!!!....this should be simple and straight forward enough for anyone with a cutoff wheel a drill press and a mig to accomplish with ease....as far as the wiring very simple....one leg of the sensor goes to the tacho input....one goes to ground....of course you need battery positive and ground to the tach.....Ohh yeah....I have a dakota digital tach converter I'd like to get $60 shipped lower four eight...i've never hooked it up only took it out of the box and and read the instructions..... :D
Quote

quote author=jimbote link=topic=3741.msg126452#msg126452 date=1228095872]
Don't have a part number right now...but the sensor I used came from a T45 mustang transmission....my pop rebuilds T5's and T45's so he has   parts "laying" around.....I think the year model would be a 2001 mustang V8....but I think the late model T5's and 3650's have the same sensor....it has to the be a tranny with the reluctor wheel on the output not the gear driven sensor as on some earlier models....now I think you can get any inductive sensor to work even the smaller ones because of the speed at the crank pulley mine was generating 1.2 volts AC at idle....you can even make the inductive sensor from a distributor work....inductive pickups are commercially available


http://store.summitracing.com/egnsearch.asp?Ntt=vdo+340+020&searchinresults=false&Ntk=KeywordSearch&DDS=1&N=700+115

....but there is no need to spend fifty quid on a sensor....as for the bracket....3/16 X 1" strap cut drilled and tapped for the sensor hole and sensor hold down bracket....I attached the bracket to the front of the block using two available bolt holes (early will be 7mm late will be 8mm)....also make sure you leave enough "slop" in the bolt holes to allow for gap adjustment.....the bracket needs to be relatively stiff so as to avoid vibrational contact with the "poles" ie nuts....again have fun and report back!!!
Quote

quote author=jimbote link=topic=3741.msg126501#msg126501 date=1228144225]
Quote from: saurkraut
Does the Ford probe have its own signal conditioner?  IE you hooked 12 volts up to it, and it puts out the wave signal when the crank is turning, at a lower voltage.

I don't know if that VDO probe will drive the VW tach, as I suspect the VDO speedometer sends a couple volts to the VDO probe, and the probe switches it on and off.

The Ford probe may be the better choice for driving the VW tach with out extra electronic stuff. (technically speaking)

If you have a sensor that takes voltage and sends back a switched signal then that is a "hall effect" switch....this sensor(the ford speedo sensor) and all "inductive" sensors produce current with no needed voltage input only a bit a metal passed through the magnetic field will "move" electrons in the windings around the magnet....in this application there is NO external voltage going to the probe, that would probably prove destructive to the probe itself IE complete meltdown or at best a non functioning part.....Not sure what VDO probe you refer to but if it is an inductive probe it should work
Quote

quote author=jimbote link=topic=3741.msg126607#msg126607 date=1228185018]
Quote from: saurkraut
Does the Ford probe have its own signal conditioner?  IE you hooked 12 volts up to it, and it puts out the wave signal when the crank is turning, at a lower voltage.

I don't know if that VDO probe will drive the VW tach, as I suspect the VDO speedometer sends a couple volts to the VDO probe, and the probe switches it on and off.

The Ford probe may be the better choice for driving the VW tach with out extra electronic stuff. (technically speaking)


OK I feel dumb.....to answer your question about the VDO unit it will drive the tacho....the one in the link is an "inductive" pickup the same one Dakota digital recommends for their diesel tach converter....it does NOT recieve any voltage from the tach to operate....and yes this unit is used for tachs speedos etc.....I guess I failed to notice that the link I provided was actually a VDO unit I was assuming it was generic.... :oops:
Quote

quote author=jimbote link=topic=3741.msg126659#msg126659 date=1228230051]
Okydokes,

The Ford probe (with no voltage applied) can drive the VW 4 cylinder gas engine tach and produce an accurate RPM if it sees two chunks of steel every rotation of the crank shaft.

True or no

does the Ford probe have only two wires (signal and ground)?
Quote

True.....the ford probe and "most" magnetic inductive sensors (found in automotive applications) have only two wires that are interchangeable signal or ground as in it does not matter which wire goes to ground and which wire goes to signal....the two leads or pins in "most" sensors are only the termination of a coil of copper windings around a magnet....now all "inductive" sensors do not have a "magnet" some are merely a coil of windings around a laminated core and the moving poles are magnets ie the magneto on a lawn mower.....but for this application it would probably be easiest to source and use a "magnetic inductive" pickup ....being as how it can be difficult to attach magnets to the crank pulley....
Quote

quote author=jimbote link=topic=3741.msg127103#msg127103 date=1228441607]
Just wanted to say I drove the caddy all day and not even a blip out of the tacho...it works perfect....also when choosing an inductive pickup for this mod I would recommend one that will put out at least a 1VAC I tried others that put out less (much smaller ones) they put out from .3 to .5 VAC and they would not drive the test tacho.....distributor mounted inductive coils seem to work great and they are CHEAP!!! ie...everywhere!!!
Quote





quote author=jimbote link=topic=3741.msg127215#msg127215 date=1228510100]
OK....at the behest of others interested....here is the part number of the Ford inductive pickup I used for my tacho conversion........................... XR3Z-7H103AB ....retails for $23.90 stateside....as far as I know this pickup can be found on all 99' and newer T5's, T45's, and 3650 manual transmissions used in Ford Mustangs....have fun!!
Quote






quote author=Rabbit TD link=topic=3741.msg132224#msg132224 date=1231993704]
Quote from: jimbote
Okydokes,

The Ford probe (with no voltage applied) can drive the VW 4 cylinder gas engine tach and produce an accurate RPM if it sees two chunks of steel every rotation of the crank shaft.

True or no

does the Ford probe have only two wires (signal and ground)?

True.....the ford probe and "most" magnetic inductive sensors (found in automotive applications) have only two wires that are interchangeable signal or ground as in it does not matter which wire goes to ground and which wire goes to signal....the two leads or pins in "most" sensors are only the termination of a coil of copper windings around a magnet....now all "inductive" sensors do not have a "magnet" some are merely a coil of windings around a laminated core and the moving poles are magnets ie the magneto on a lawn mower.....but for this application it would probably be easiest to source and use a "magnetic inductive" pickup ....being as how it can be difficult to attach magnets to the crank pulley....
Quote


I really like this method of driving a tach.  I was looking at one where somebody put an optical pickup sensor in the timing belt cover and it read off the pump sprocket but this seems beter to me and even less complicated.  I guess the ford probe will work with other tachometers besides VW too won't it {please say yes}.  I just got a mig welder for Christmas and this will probably be my first project :D
Quote

quote author=lord_verminaard link=topic=3741.msg150486#msg150486 date=1243951482]
still working perfectly!!!!

Good to know!  I have a question- since you are using two nuts 180 degrees out on the crank, it would be feasible then if you were driving the tach with the intermediate shaft or camshaft pulley that you would use 4 "pickups" instead of two, since it turns at half the speed?

Brendan


Quote

quote author=jimbote link=topic=3741.msg151073#msg151073 date=1244319619]
still working perfectly!!!!

Good to know!  I have a question- since you are using two nuts 180 degrees out on the crank, it would be feasible then if you were driving the tach with the intermediate shaft or camshaft pulley that you would use 4 "pickups" instead of two, since it turns at half the speed?

Brendan



Yes Brendan you would need four (4) "poles" for any shaft running half speed of the crank for and accurate tach signal....Jimmy
Quote

79
Engines / Tachometer solution...?
« on: July 06, 2009, 03:48:36 AM »
I saw this on a VW diesel forum on how to connect a gas tach to a diesel engine.

There are two separate "solutions" in this thread. One involves tapping the "W" wire on the belt driven alternator. Right, I can hear the groan's from here.

The other solution involves welding two nuts 180* apart on a rotating surface, Then running down to the Ford parts department and buying a tranny sensor for a mid 90's tranny and using a gas engine tachometer....

Obviously it is the second redneck solution that is of interest to me (suzuki samurai engine swap) It may be of use to this crowd as well.

http://www.vwdiesel.net/forum/index.php?topic=3741.30

80
Lister Based Generators / Re: Is it worth the drive back? (FR2)
« on: July 05, 2009, 01:05:19 AM »
Located in British Columbia. (Canada eh!)

Would rather not disclose too much more as to location as I won't be able to get back to this until the fall (survived out there for 25+ years what's another couple months?)

81
Lister Based Generators / Re: Is it worth the drive back? (FR2)
« on: July 04, 2009, 07:14:25 PM »
Hmmmm.... I suppose it could be someone's property. As best I can see it is an abandoned mine site.




It's housed in the shed behind the wheel loader. The tail end of the wheel loader is blocking me from getting a pickup right to it.



anyone want a bulldozer?

82
Lister Based Generators / Re: Is it worth the drive back? (FR2)
« on: July 04, 2009, 03:50:21 PM »
If I break the pieces down into the main components (engine, gen head, stand) can two people lift it?


83
Lister Based Generators / Is it worth the drive back? (FR2)
« on: July 04, 2009, 04:52:06 AM »
Went for a drive on Wednesday and stumbled across this thing sitting out in the bush. I am surprised no one has holed the block with a high powered rifle yet. (The area is littered with spent shot gun shells and everything else has been shot up)

Engine is stuck solid. I tried to bar it over with a four foot bar. Someone had flipped the covers off exposing the valves (I placed the covers back on for the pic) scavangers had been after it for the copper but left the gen head alone (5Kw) I figure this stuff has been sitting for 25 years or so.

How much effort to free up the engine? all the levers seem to move what they need to move. It doesn't appear as if the valves are stuck. Spare parts?








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