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« on: June 26, 2013, 01:09:37 PM »
Tested the regulator from inside the ST3 yesterday. "mains" input provided by variac and isolating transformer, the triac connections were between the output of a 24V transformer and a 12R load. Monitored the resistor with a 'scope. The regulator contains a relay, whose NC contacts seem to be across the triac. With 24V on, but no mains, the resistors get the full 24V. Wind the "mains" up with the variac and the relay pulls in at 96V; the resistors still get all the 24V, but with a slight glitch at zero crossing. Keep winding the variac up and eventually it starts triggering the triac later, thus power delivered to resistors decreases. Conduction angle decreases from 180 degrees to about 100 to 110 degrees over a 3 volt change in the "mains" input, after which it goes to 0 degrees. There is an adjustment pot which adjusts the control point from 90V to 140V. The triac is a Sanken M1641.
I therefore conclude that the regulator is working fine, but due to its limited working conduction angle range the supply to it needs to be just a little more than required to give full output from the machine. Therefore my next task is to run the machine with the rotor supplied from the variac to find out what this voltage is, and what the current is at that point. I will then need a acquire a transformer, 240V input, and with an output of the voltage found.
I will also try adding capacitors after the rectifier, but I suspect that method will not work with the regulator, but might without it.
I am curious to know how well the regulator works on the spiky waveform from the harmonic winding. Obviously the fundamental problem with my machine is the output of the harmonic winding is too low.