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Lister Market Place (things for Sale) / Re: "Metro" CS 6/1 4kw genset for sale in Lake George NY area.
« on: July 24, 2024, 07:30:26 PM »
I'm interested, is this still for sale?
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I'd be happy to help with your autostart. My Listeroid 6/1 has remote start via a Picaxe controller, software is the Picaxe free basic. Easy to modify for your needs. I intended to do autostart, but since I only use the generator-battery charge feature about twice a winter (mostly just to make sure it's working), it seemed not worth the effort.
Three important things needed for autostart:
Starter motor/drive
Exhaust valve lifter/decompression for starting if needed. (Also a good feature for emergency shutdown.)
Rack Closer
Nice troubleshooting, dirtmmerchant. Seems Bob G called this one right.
Typically the ST's have no AVR, just excitation by the Harmonic winding which is somewhat self regulating.
Does your ST-7.5 have an AVR?
The inverter may not be impressed with the varying frequency, the varying voltage or the spikes on the waveform, or the "harmonic hump".
If you are using the stock harmonic, it may work if you switch to an AVR off of the mains. That would eliminate the harmonic hump, and keep the voltage more stable. Frequency will still vary due to low speed power stroke.
You could first try a 40-60uF motor run capacitor across the line output and hope the problem was the spikes and ratcheting of the waveform.
Good luck!
Bruce
I wonder if a 100w bulb, as a load on the ST head, will help . It may be you have to tweak the RPM to get 60.0 before it will sync, but thats being real picky.
Same generator or both different engine and generator?
Casey
My ST 7.5 also came without the 2 extra terminals. Those terminals were connected to additional turns on the main windings to provide 220V at 50 HZ - at the 1500 RPM needed for 50HZ, the generator doesn't produce enough voltage, so extra turns were provided. In the US market, no one needs 50HZ, so they saved money by not including them.
Between the two center terminals there should be 2 links stacked together (it may look like one link at first). Remove the two links and put one to each of the two outer terminals, and you'll have rewired the head for parallel operation, or 120V only. That should eliminate the hum from the unbalanced load created by only using one side of the windings, but leaves you without 240V. There are ways of digging into the internals and re-wiring it for 240V that won't hum, but it's not a quick easy mod.
The idiot light and switch don't do much - mine was wired to the 120V output (I think), not the harmonic winding.
You can either replace the doghouse or wait until it falls apart and then replace it; when you do, it's not too hard to create a receptacle on the generator side with all four wires and two different plugs to match with it - one that puts the windings in series for 240V and one that puts them in parallel for 120V only. Don't change it while the generator is running!
If you leave it wired for 240V, normally the center terminals (where the links currently are) are used as the neutral, or white wire. Electricity doesn't care what color the wire is, but following the standard will be helpful in the long run.
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"Listerflicker" is a well known problem. The voltage variation is due to the slowing of the engine during the compression stroke, and acceleration during the power stroke. An AVR fed off the mains will help with this, but not completely solve it, especially for 60 watt or less incandescent bulbs. (Higher wattage bulbs have heavier elements that stay hot and can "ride through" the voltage changes better.) The flicker is worse for the larger heads (ST5 and ST7) with an AVR, since the larger inductance of the rotor field windings adds time lag to rapid changes in excitation. SOM or heavy flywheels help reduce Listerflicker, as much as an AVR on an ST-3, and therefore even more so with the ST-5 and ST-7.
Better quality CFL or electronic ballast fluorescent lights will regulate the voltage to the lamps so you won't see any Listerflicker.
It's best to plan on using inverter power for ALL lighting, even in your shop, and save the Listeroid/ST power for motors and shop tools.