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« on: May 27, 2007, 01:06:21 AM »
I am building a back-up Generator using a 10HP @ 3600 RPM Yanmar diesel and a Chinese ST type 8 KW @1800 RPM Gen head. I have a Gates PowerGrip GT 2 Sprocket drive belt and sprocket system which is roughly 2 to 1(Drive/Driven)
Drive size 2.206/Driven 4.411. I have been building it for about 3 months on the weekends. What's taking so long is #1 I'm slow at building stuff, #2 Roller frame, custom gen/belt screw adjuster, battery box, tank over Gen head mount, noise/ weather enclosure and onboard electric panel/control panel, #3 interruptions from honey dew list!
I'm fabricating everything first and trying it out, then I will tear it apart and paint/powder coat it all. At that time, I will take the Gen head apart and perform all of the tips and modifications I have learned from the forum and order the Utterpower CD and rectifier kit.
Today was first start up day. Engine, Gen, drive system, frame, just to make sure my theory worked. Well, it didn't go as planned. According to the engine manufacturer the linkage is set for 3600 RPM @ the linkage W.O.T. position. I have no real way to tell if it attained that RPM yet. I was going to use the generator voltage output, but that was only going up to 236 volts and it was wavering at that rate. I then put a makeshift 4 position 120v receptacle on the side of the gen head and plugged in 4200 Watts and the voltage went down to 100v on that leg. The engine hardly even changed notes and the rack arm moved open about a 1/32 of an inch. I don't think the engine was even laboring at all.
Now to the questions.
Do you think I need to spin the head faster?
Do you think I made a valid test by only using 1 leg of the gen @ 120V and not both legs and spreading the 4220 Watt
load out on 2 separate recepticals/120V legs?
With the feeble attempt at information I gave you, can you determine if I can lower my engine rpm (10hp@ 3600/9HP@3000RPM) while increasing my Gen head rpm if needed? Ratio/sprocket changes are not a problem just expensive.
1.899 to 1 gen rpm 1800 engine RPM 3402
1,900 3,591
1.759 to 1 gen rpm 1,800 eng RPM 3,166
1,900 3,342
1.691 to 1 Gen rpm 1,800 eng RPM 3,042
1,900 3,211
With the info above, if I run the Gen head at a projected target speed of 1850 rpm to attain my loaded voltage, will I have enough horsepower to get the rated 8KW with the ratios I have given you?
The engineer at Gates thinks I should be able to run it at the 1.691 ratio and still have 1.5 to 2.0 HP in reserve. What do you think? He had never been asked this type of generator drive system question before and was only venturing a guess.
He also said that the sprocket system I have has an extremely low parasitic HP draw on the engine.
Thank you in advance for any assistance you may be able to give me, it will be much appreciated!!
Bluecometk