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Messages - Wizard

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1
Original Lister Cs Engines / Re: INJECTOR LINE WANTED
« on: April 13, 2010, 02:48:13 AM »
1 to 3 cylinder diesel vibrates so much that you do not want to use copper lines at all.

Also on HP side, the diesel pressure is over 1800 PSI in sharp pulses, hence the real thickwall with tiny hole in the center of steel HP line.

Cheers, Wizard

2
Original Lister Cs Engines / Re: ID this engine for me?
« on: February 27, 2010, 06:28:02 PM »
This is ST2 lister and this is 1800 rpm and designed to have one flywheel acting as blower to cool the heads/cylinders.  This is ST2 16/2.

This particular engine have fuel lines manifold prone to cracking and leak fuel into oil IIRC.  Might be good idea to build a better fuel manifold.

Cheers, Wizard

3
Original Lister Cs Engines / Re: New owner CS12/2 incl. Boat
« on: January 12, 2010, 05:49:27 PM »
This brings up a question.  What was the actual use for this boat back then as the crew compartment is very limited?

Cheers, Wizard

4
Generators / Re: How to clean a generator covered w/diesel soot?
« on: October 02, 2009, 12:13:55 AM »
I thought so.

I find chlorined chemicals too harsh and I now avoid to use it unless absolutely have to, but spray stuff and let wind blow vapors away from me.  I also use acetone only on swabs to spot clean from time to time.  (cleaning flux off solder joints).

Varsol is about as strong as I can stand it, that why I like using water-based degreasers.

Cheers, Wizard

5
Generators / Re: How to clean a generator covered w/diesel soot?
« on: October 01, 2009, 04:12:29 PM »
Doug, What about Varsol?  Is this also on your off-limit list?

Cheers, Wizard

6
Other Slow Speed Diesels / Re: Progress on the Ruston & Hornsby 1ZHR
« on: September 29, 2009, 04:59:57 PM »
I also vote for my disturbed state about this windings condition of stator and rotor.

Get the gunk out with degreasers and have motor shop check it out and baked to dry out, if test passes the insulation test, dip both for insulation renew and mechanical integrity JUST in case!

Cheers, Wizard

7
Generators / Re: refrigerator damage from ST head???
« on: September 12, 2009, 03:15:02 AM »
I'm not talking about high freq fuzz like I see with SMPS on AC input and radiating out.  I'm talking about "NOISY" distorted, lumpy sinewave from ST with bit of spikes on it.

What kind of flywheel did you use in that case?  To this better, was that SOM flywheels (these weighs in excess of 200lb each IIRC, or wasn't that 250lb each?) on lister with 100lb or so flywheel on the ST?  Like the original SOM system was set up?

And I do understand now what you mean by the freq variations around 11Hz cycle.

Cheers, Wizard

8
Generators / Re: refrigerator damage from ST head???
« on: September 11, 2009, 03:19:42 PM »
11hz do you mean periodic oscillation of frequency at that 11Hz?  With massive flywheels the oscillation should not be that big like 2 to 5hz spread around 60Hz even at that 11Hz.  Shouldn't be a problem, even that oscillation at 11Hz is not high frequency enough for a induction motor.  What is most sensitive is waveform quality.  Jagged waveforms from a ST is multiplies of frequencies added together even it is 60Hz.  Any spikes, sharp corners etc *are* noise and high frequency because of sharp transitions is what overheats and causes losses.

Had a particular SMPS design that it has POOR design that is overheating a diode and killing the bulk filter capacitor on the 13V, due to waveforms not smooth due to it's running in wrong spot based on IC and particular transformer.  When they changed the IC to different IC in the SMPS even kept same basic design of SMPS, overheating went away.  Irony of this, all other outputs like 60V, 135V, 18V capacitors unaffected!
Second irony is same SMPS had no problem in same chassis if guide plus module is not used therefore removes the need for medium power standby.

Cheers, Wizard

9
Other Slow Speed Diesels / Re: My Cat/perkins diesel generator build
« on: September 08, 2009, 03:34:23 AM »
Wow.   Typical of CAT slop with paint.  When my brother was pipefitter, he  had to repair the mess CAT engine manufacturers created by pulling seals and clean off paint and new seals. :o

Cheers, Wizard

10
Listeroid Engines / Re: a compelling need to get up to speed
« on: September 07, 2009, 04:44:14 AM »
Unless you do the SOM style with heavier flywheels.  Both on engine and flywheel on the generator head.  This should quit the flicker.

Cheers, Wizard

11
Changfa Engines / Re: Changfa Silencer Added
« on: September 05, 2009, 08:13:56 PM »
Changfa noise is because of the tin covers under gas tank, crankcase and oil pan, what about valve cover?  If one makes covers out of thicker materials like 1/8 or 3/16 even billet covers.  Or weld pieces of thicker metal diagonally like X's on all sides of these to stop drumming action etc.  Increase the intake muffler size even use another exhaust muffler?

Engineers of 2.2/2.5 had to develop audio damping oilpans (2 layers of sheet metal and plastic sandwiched between). added series of holes in the stamped crank pulley to move the resonances frequencies.

Cheers, Wizard

12
General Discussion / Re: Computer wiz needed !!
« on: September 05, 2009, 04:33:23 PM »
Nothing.  Just shine bright flashlight into the LCD that you are view, you'll see hint of graphics going on.

That is another troubleshooting methods.  In your case, your backlight *is* working and screwing up the graphics at the LCD itself.  This can happen.  Be certain about it as sometimes the wiring between LCD and mainboard can be a problem that why we ask about pulling the keyboard out, turn notebook on, press down on the LCD connector at the mainboard to see if there any changes while on.

Cheers, Wizard

13
General Discussion / Re: Computer wiz needed !!
« on: September 05, 2009, 12:45:50 AM »
Just today,  had customer here with no backlight and a flashlight test showed LCD is working so customer will go and get lamp inverter and have us replace it when part arrives.

Cheers, Wizard

14
General Discussion / Re: i apologize for the down time
« on: August 26, 2009, 11:23:17 PM »
That my views as well on tolerances of religions.  It is the extremists that is giving earth's nations growing pains.

Cheers, Wizard

15
General Discussion / Re: Bl**dy copper!
« on: August 25, 2009, 03:24:49 PM »
Some advice based on personal experience: Don't use steel wool to clean the copper prior to soldering. It turns out that steel wool has oil in it...

Best regards,
Andy Hall

I have used wire wool without problems but now I use Scotchbrite.



Edit: And why do the Americans insist on calling it "sahder"??? It's "solder" like "sole duuuuhhhh"! ;)

Thats no worse than some colloquialisms used in various dialects in the UK though.

Bwahahahaha!!  "sole-duuuuhh"!

Cheers, Wizard

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