Lister Engine Forum

Slow Speed Diesel Engines => Changfa Engines => Topic started by: Startomatic on November 03, 2012, 01:16:25 AM

Title: ChangChai all aluminum EV 80
Post by: Startomatic on November 03, 2012, 01:16:25 AM
guys, this is something very new from China and unlike the usual single horizontal we are use to, rather this is a compact unit with in built radiator,stepper motor governor, electric start and charging and top with a engine monitoring module. all in a 58kg package. out put is 14KW @3600 rpm.

pics here.

(http://listerenginegallery.com/main.php?g2_view=core.DownloadItem&g2_itemId=7578&g2_serialNumber=2)

(http://listerenginegallery.com/main.php?g2_view=core.DownloadItem&g2_itemId=7564&g2_serialNumber=2)

(http://listerenginegallery.com/main.php?g2_view=core.DownloadItem&g2_itemId=7568&g2_serialNumber=2)

more update once i got mine in about a month.
Title: Re: ChangChai all aluminum EV 80
Post by: mobile_bob on November 03, 2012, 01:42:52 AM
reported to be about 2k a piece in container load quantities, after shipping and handling costs are included.

nice looking engines, but i don't see them making much headway here, because those that import them, assuming the can get epa approval will want to make a profit, so the price it likely to be north of 2 grand a copy.

a bit spendy in my opinion, even though they look really cool

bob g
Title: Re: ChangChai all aluminum EV 80
Post by: Startomatic on November 03, 2012, 06:03:56 AM
Hi Bob,

the EV 80 is EPA certified.

freight cost to the States is always a show killer that easily add another 25% to the cost unless this is ship via container load.

incidentally, the EV 80 is the centennial model for ChangChai during their recent 100 yrs celebration held in 3rd week Oct. they have come a long way. ChangFa is their very youngish offspring.

everything here is in large scale

(http://listerenginegallery.com/main.php?g2_view=core.DownloadItem&g2_itemId=7584&g2_serialNumber=2)

and 10 engines in one stroke.

(http://listerenginegallery.com/main.php?g2_view=core.DownloadItem&g2_itemId=7581&g2_serialNumber=2)
Title: Re: ChangChai all aluminum EV 80
Post by: mobile_bob on November 03, 2012, 02:16:53 PM
man am i drooling over the warehouse pictures of the singles!

i would love a container load of electric start 175's

sadly they are not epa certified

if you are there, see if they have any interest in getting the 175 or 195 epa certified?

if they would do so, i think they would find a strong market for those engine's here in the states.

especially now after the hurricane!

thanks
bob g
Title: Re: ChangChai all aluminum EV 80
Post by: Startomatic on November 04, 2012, 05:45:39 AM
Hi Bob,

Apparently some export guy in Changfa is doing just that. a EPA certified single designated the CF series. with Czech made fuel injection systems, different intake arrangement and was painted in green.

but then again, they are selling like something 7000 unit per week and i doubt they are keen to export.

(http://listerenginegallery.com/main.php?g2_view=core.DownloadItem&g2_itemId=7241&g2_serialNumber=2) 

every corners i can see is stack with 2 tier high of engines. this is almost diesel engine paradise on earth

(http://listerenginegallery.com/main.php?g2_view=core.DownloadItem&g2_itemId=7587&g2_serialNumber=1)

enjoy the pics

swlee
Title: Re: ChangChai all aluminum EV 80
Post by: veggie on November 15, 2012, 03:11:33 AM

Wow !
That's impressive.
And...... JiangDong, Changfa, and LianFa all have similar warehouses full of that stuff.
DrooooooooL !

veggie
Title: Re: ChangChai all aluminum EV 80
Post by: 38ac on November 16, 2012, 01:22:24 AM
Thanks for showing us those, we are all drooling now

And the next shippent is,,,,,?
Title: Re: ChangChai all aluminum EV 80
Post by: Startomatic on November 20, 2012, 11:27:58 AM
Butch, you are welcome. pls see my next post on 175 truck APU. the chinese solution.
Title: Re: ChangChai all aluminum EV 80
Post by: Startomatic on January 19, 2013, 07:49:32 AM
guys,

my unit arrived a week ago. thinking this was the 1st export unit would get the manufacturer some attention....well i was a little wrong. the engine come complete except 7 pin out from 2 sockets in wiring harness.

further correspondences to the factory did not yield any reply as the EV 80 is fresh from the line. perhaps the various depts had not sort out the documentation.

anyway, the impatient me could wait no more. with the stepper motor driven fuel rack removed, i primed the engine and it burst to life on first kick from the starter by manually adjusting the fuel rack. i quickly shut the fuel rack as the pressurized lub fed was spraying oil over the the stepper motor opening. it starts easy without heating assist.

here is the pix. i am thinking of making these engine available to the US of A. let me know your wish lists. i can provide more photo including the innards workings if need be. just give me some time as i am recovering from a bad sinus infection.

teaser photo is here below. full album in http://listerenginegallery.com/main.php?g2_itemId=8545

(http://listerenginegallery.com/main.php?g2_view=core.DownloadItem&g2_itemId=8555&g2_serialNumber=2)
Title: Re: ChangChai all aluminum EV 80
Post by: mobile_bob on January 19, 2013, 01:04:45 PM
what is the expected retail price here in the states?

bob g
Title: Re: ChangChai all aluminum EV 80
Post by: dieselgman on January 19, 2013, 01:58:14 PM
Looks like a very nicely done package! Can we get them with SAE flywheel housings?

Maybe we should stuff a container along with a batch of alternators!  :laugh:

dieselgman
Title: Re: ChangChai all aluminum EV 80
Post by: mike90045 on January 19, 2013, 03:15:58 PM
"all aluminum"   What about piston, liner and crankshaft ?    Geared cam, belt drive or chain ?  interference valves?

 And if they are EPA blessed, what about the Peoples Republic of California CARB ? (the same folks who invented the dribble gas can, you can't fit the nozzle in your car tank, sealed air tight, and when transferring fuel, more dribbles on the ground, than into the intended target)
Title: Re: ChangChai all aluminum EV 80
Post by: Startomatic on January 21, 2013, 03:45:49 AM
what is the expected retail price here in the states?

bob g

Bob, the shipping cost will be a real concern for individual engine. i will have to figure a way to circumvent these.

i paid about 300USD from factory to Malaysia on LCL shipments charges.

but i understand LCL shipment is a taboo in US as any co ship consignee if found to flout your importation law, all the rest of the shipments will be returned to the original port.

maybe we could do a group by if there are sufficient interest to fill a contianer load.

lee
Title: Re: ChangChai all aluminum EV 80
Post by: Startomatic on January 21, 2013, 03:59:06 AM
Looks like a very nicely done package! Can we get them with SAE flywheel housings?

Maybe we should stuff a container along with a batch of alternators!  :laugh:

dieselgman

Dieselgman,
not sure if the SAE applies to these PTO type of output. but i have seen unit coupled to Leroy Sommer head with just a adapter plate mounted to the engine block, the head has a hollow shaft front end with taper and screw on with a long screw from the rear for single bearing operation. this little engine is rated at 19hp at 3600rpm so shd make a compact standby unit. the speed is governed electronically. either 3000rpm or 3600rpm. there is no option to adjust unless you opt for governor less operation.

i have contacted Marath** and Stamf*** OEM here. we need to sort out some matters before it can be loaded into the container bound for NAmerica. let see.....

i think it could be a right standby unit for the storm inflicted cut out in the US of A where portability is a priority. this engine is not recommended for off grid use as i see it. the single horizonotal or your aircooled Lister would make a far better choice for duty operation.
Title: Re: ChangChai all aluminum EV 80
Post by: Startomatic on January 21, 2013, 04:19:17 AM
"all aluminum"   What about piston, liner and crankshaft ?    Geared cam, belt drive or chain ?  interference valves?

 And if they are EPA blessed, what about the Peoples Republic of California CARB ? (the same folks who invented the dribble gas can, you can't fit the nozzle in your car tank, sealed air tight, and when transferring fuel, more dribbles on the ground, than into the intended target)

Mike, with my limited understanding of English (i am a Malaysian chinese) , i hope to answer you correctly.

sorry, my bad. when i refer it as all aluminum, i was just referring to the cylinder head and the bottom block. i may have confused myseld with the automotive industry lingo as my toyota was advertised as a all alu D4D engine. btw, this is a 2.5L common rail, turbo direct injection diesel with 5 micro pulses per firing. thats what the brochure said.

the piston is of course alu. the rest are steel and some plastic parts.

talking about your CARB, goog old Ford of US of A in Malaysia had just introduced a new ranger 4x4 with 2.2 Lit VGT common rail diesel all alu engine and a 6 speed autobox. it has about 130hp and 300kNM of torque. within our highway speed limit of 68.75mph, the engine sings at 1900rpm!

i am beginning to suspect there is some sort of conspiracy thing going on by the auto indistry in not opting for fuel efficent vehicles in your country.

lee
Title: Re: ChangChai all aluminum EV 80
Post by: buickanddeere on January 21, 2013, 07:52:27 PM
Those look like a clone of the Yanmar V-twin . Built in both horizontal but mostly vertical shaft configuration for HP lawn equipment applications. 
     There is a demand for the horizontal twins. Diesel Motor cycle enthusiasts swap the V twin diesel into bikes that used to have V twin gas engines.
Title: Re: ChangChai all aluminum EV 80
Post by: Startomatic on January 22, 2013, 12:24:50 AM
Those look like a clone of the Yanmar V-twin . Built in both horizontal but mostly vertical shaft configuration for HP lawn equipment applications. 
     There is a demand for the horizontal twins. Diesel Motor cycle enthusiasts swap the V twin diesel into bikes that used to have V twin gas engines.

I have a Yanmar L10. I will post some pix for a side by side size comparison. Not being familiar with big bike or American bike frame, it appear challenging squeeze. Particularly the added radiator.

I will leave that to the master craftmanship within us. Interesting you mentioned the Myanmar v twin, is this water cooled too. The Chinese has the L10 in v twin configuration but air cooled.

Title: Re: ChangChai all aluminum EV 80
Post by: deeiche on January 22, 2013, 01:03:47 AM
the V-2 diesels put in bikes are air-cooled, popular chinese name was Winsun or Punsun.

4th British Diesel Motorcycle Rally 2008 (http://www.dieselbike.net/BritishRally08/Britishrally08.htm)


this looks like the engine you have, scrolling through all the pictures it looks like at least one person in the United States has purchased one.
light weight water cooled v-twin diesel engine (http://www.alibaba.com/product-gs/565912980/light_weight_water_cooled_v_twin.html)
Ohhhhh, interesting, the business located at the address shown on the shipping box in one of the pictures is none other than Thermoking Corporate Headquarters.
Title: Re: ChangChai all aluminum EV 80
Post by: bschwartz on January 22, 2013, 02:14:50 PM
The specifications show it as indirect injection (Swirl pre combustion chamber system)  Good for alternative fuels?
Title: Re: ChangChai all aluminum EV 80
Post by: maxx123 on May 23, 2013, 01:08:24 PM
Hello I Just received 4 -EV 80 engines here in Eastern Ontario  I,ve put them on kijiji   really nicely built units. been translating a german repair  manual into English.   Of course I ordered extra parts basic stuff ,fuel filters,oil,air, injector nozzles .. also working on a modified wiring for the electronic actuator. fly by wire  throttle.. 
Title: Re: ChangChai all aluminum EV 80
Post by: deeiche on May 23, 2013, 11:35:31 PM
Hello I Just received 4 -EV 80 engines here in Eastern Ontario  I,ve put them on kijiji   really nicely built units. been translating a german repair  manual into English.   Of course I ordered extra parts basic stuff ,fuel filters,oil,air, injector nozzles .. also working on a modified wiring for the electronic actuator. fly by wire  throttle..  

Is this it, EV80 Diesel engine 20 hp Complete tier 4 epa (http://ontario.kijiji.ca/c-cars-vehicles-other-EV80-Diesel-engine-20-hp-Complete-tier-4-epa-W0QQAdIdZ477697560)?
Title: Re: ChangChai all aluminum EV 80
Post by: maxx123 on June 05, 2013, 10:03:24 PM
Yes it is the same add.

Maxx
Title: Re: ChangChai all aluminum EV 80
Post by: maxx123 on August 25, 2013, 10:03:35 PM
startamatic, can you email me maxx123@hotmail
 


I know the stepper motor only travels about an inch   with the ecu    so getting a pulse controller to adjust it.  or the Y- manufacture of the ecu and controller I am unable to find anything about them ..


thx
Title: Re: ChangChai all aluminum EV 80
Post by: Blue on December 12, 2013, 06:24:24 PM
Not sure I could live with the 3600 rpm tho'. Think I'll stick to my 1500 rpm ST1. We are 50 Hz here.
Title: Re: ChangChai all aluminum EV 80
Post by: maxx123 on March 08, 2014, 04:21:15 PM
Been dealing with John at haige , had the  ecu controller and wiring harness for a generator  3600 rpm.. they resent proper  ecu and wiring harness for a variable speed control.

it can be controlled by a foot pedal, I modified the wiring to handle a hand controller.   

there seems to be no service manual for this . I am using a Yanmar 2v78 manual. this motor is 100% copy.. except horizonal . the electronic wiring I have been figuring out the wiring codes, hope to have for requests , only left with the 3 pin diagnostic to figure out

will be posting engine running on youtube  today , ev80 diesel 

really sweet sound 
Title: Re: ChangChai all aluminum EV 80
Post by: maxx123 on March 09, 2014, 01:49:32 PM
 Here is the ev80  being tested

http://www.youtube.com/watch?v=VuhxeLGIX18

Title: Re: ChangChai all aluminum EV 80
Post by: Blue on March 09, 2014, 02:25:08 PM
Why anyone would be interested in a 3600 rpm screamer is beyond me. Especially with a dubious pedigree. You would need about 2 acres to mount it somewhere that you could still speak and hear on the property. There are zillions of similar engines already EPA approved which you can get parts for. Again WHY?  ???
Title: Re: ChangChai all aluminum EV 80
Post by: maxx123 on March 09, 2014, 02:53:58 PM
Blue,

All diesels  running at 3600 rpm are loud,  if you saw the video .it was running between 400 rpm and 1300 . this is a exact knock off of the yanmar 2V78  like the Yanmar L100  is the same as the Chinese 186 engines

parts are available.

 This motor can be used for anything , motorcycle,boat, garden tractor shit even a generator you can have it run a smaller head at 1800 rpm even 1500 rpm..

Also this engine weight is 56 kg for 20 hp that is light

Title: Re: ChangChai all aluminum EV 80
Post by: Blue on March 10, 2014, 12:02:50 PM
Whatever turns you on I guess. Let's see what remains in five years time.  :laugh:
Title: Re: ChangChai all aluminum EV 80
Post by: maxx123 on March 10, 2014, 11:25:18 PM
Had the ev80 running found that there are three bleeding bolts to remove air pockets in the cooling system 
Title: Re: ChangChai all aluminum EV 80
Post by: buickanddeere on July 19, 2014, 10:41:29 PM
Manufactured in the land of almost good enough.

http://www.kijiji.ca/v-buy-sell-other/peterborough/generator/604266067?enableSearchNavigationFlag=true
Title: Re: ChangChai all aluminum EV 80
Post by: buickanddeere on July 19, 2014, 10:44:16 PM
startamatic, can you email me maxx123@hotmail
 


I know the stepper motor only travels about an inch   with the ecu    so getting a pulse controller to adjust it.  or the Y- manufacture of the ecu and controller I am unable to find anything about them ..


thx

 Odds are that stepper motor can be lifted off the top  of the injection pump. Then drop on the governor assembly from the 1990's/2000's real Yanmar version of this engine?
Title: Re: ChangChai all aluminum EV 80
Post by: maxx123 on July 21, 2014, 02:35:54 PM
Thanks for the response  . All is good have the proper ecumenicaland picked up electronic hand throttle
I really like it much better then the old governor style . Very consistent in speed.
hook this up to anything ..
with the consistent  rpm running a generator would be much better under a load.