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Author
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Topic: Piston/bore clearance? (Read 487 times)
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cgwymp
Newbie

Posts: 32
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Anyone know the spec for piston-to-cylinder clearance for an 8/1 (with aluminum piston)?
Cheers!
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Listeroid 8/1
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RobSmith
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Hi, I do not know what it should be but I had a similar dilema with my sons little Honda motorbike. I cannot remember the exact values now but I decided that the piston clearance is measured when cold and the piston should always have the slightest clearance when as hot as it ever will be. I think my guesstimate were about like this... I think I chose about 120 Deg C as my hot temperature (2 stroke air cooled) for the cast iron cylinder. I also thought the piston can maybe get to 170 deg C as the oil would be cooking on the underside of the piston pretty well at that temperature. I worked out the thermal expansion of the cast iron bore with a 100 deg C temp rise and the cast ally piston with a 150 deg C temp rise. I worked out the amount the clearance would reduce due to thermal expansion and then added a thou or half a thou. I think it ended up at about 3 thou clearance.
We have not seized it up yet and it runs smoothly with no piston clattering.
I have no idea what it should be on an 8/1 but that was the logic I used on my sons little bike engine.
Rob
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